Off Road Vehicle Control System

Electronics Design: Incorporates 8 compound electronic switches in the gear shift body providing Nineteen functions. Design included printed circuit board and electronics supporting each Switch function Control system electronics enclosed in compact and ergonomic structure. Component Design: Specified switch components with force/deflection and multifunctional actuation. Enclosure incorporates multi-shot interior with soft touch exterior. Control system […]

Electrical Transmission Line Inspection Tools

    In developing a number of high voltage power transmission inspection tools, ATI has developed expertise in the area of power transmission applications. A few of the critical skills acquired and refined throughout device development include: Managing transmission line voltage and corona Requirements for temperatures ranging from -40ºC to 250ºC Designing for hot stick […]


Design Tasks:   Create a spool to: Maximize flatness and parallelism of the flanges Minimize tolerance of distance between the flanges Maximize flange and assembly rigidity Facilitate bonding of the flange bodies Provide a functional and distinguishable flange rib geometry Materials/Process Selection:   Select materials and manufacturing processes that: Provide a durable and attractive product […]

Industrial Floor Mats

    The Challenges: How do you bring innovation to a well established product line of industrial floor mats? How do you establish first-time injection molding capability for a large and detailed product? The Solution: Have the POLYMERS CENTER OF EXCELLENCE assist with the design of a floor mat with a unique combination of features. […]

Handheld Barcode Scanner

    Objective: Design a handheld, battery-operated scanner that is capable of handling a variety of electronics modules options. Must be able to scan barcodes and read RFID tags. Must be able to transmit data via IR. Must be inexpensive at large production volumes. Notable Challenges: Coordination of mechanical engineering activities with remotely located program […]

Battery Processing Tray

Tray Design Features: Capability to support and locate 128 battery cells. Maximum deflection 0.02 inch with 12 pound load. 128 battery cells maintain center to center tolerance of 0.01 inch. Design readily accepts battery cells while inhibiting their movement. Used in caustic chemical environment. High temperature and fire resistance. Material Selection Criteria Chemical and creep […]

Industrial CCD Camera

Objective: To design a low cost industrial camera that: Performs closely to competitive devices. Is usable in a broad range of pick-and-place situations. Has model growth flexibility. Design Features: Accepts standard lenses and mounts. Very low cost compared to competition. Structural stability high vibration environment. Corporate aesthetic theme. Aluminum extrusion, aluminum die cast. Electro-magnetic interference […]

Industrial Product Development

ATI’s in-depth familiarization with a wide rage of manufacturing processes enables us to provide useful and useable solutions to the challenges of the industrial workplace. ATI’s team of seasoned engineers applies their decades of shop floor experience to design products that meet the demands of the industrial environment. The scope of industrial product solutions developed […]